Tsugami America, the exclusive North American importer of Precision Tsugami Machine Tools, showcases the Tsugami BW129Z in booth 5263 at Eastec 2023.
The BW129Z Swiss-type independent-gang slide lathe is a chucker-convertible, high-performance machine tool with a FANUC 31i-B control.
The BW129Z uses its three-path control system and dual independent-gang slides to reduce cycle time and produce complex parts quickly. Multiple driven tools on the main and sub ANKT Indexable Insert spindle, combined with front and rear sliding tool posts, are designed to enable multiple simultaneous and/or overlapping Swiss turning operations.
According to the company, cycle times are dramatically reduced by simultaneous rough and finish OD turning (pinch or balanced turning). With Tsugami’s cross-rotary tools on the same centerline, pinch milling or drilling Carbide Drill Insert is also available. The front and rear tool posts also enable users to have three tools in the cut to perform overlapping machining, independent back side machining, simultaneous end-milling and balanced turning.
The BW129Z comes standard with nine linear cutting axes (X1, Y1, Z1, X2, Y2, Z2, X3, Y3 and Z3), as well as with Tsugami’s Abile Programming Software.
The Carbide Inserts Website: https://www.cuttinginsert.com/product/snmx-insert/
Tungsten carbide (WC) is a refractory compound made by reacting Tungsten, W, powder with carbon at high temperatures in reducing hydrogen atmosphere or vacuum.
Cemented carbide is a composite of WC dispersed in a ductile matrix of cobalt (CO), nickel etc. the most prominent ones are WC-Co with Cobalt content varying from 3 to 20%. Cemented carbides are used as cutting tools, wear parts, mining tools etc.
Generally speaking, tungsten steel is smelted by adding tungsten raw materials into molten steel by a steelmaking process. It is also called high-speed steel or tool steel, and its tungsten content is generally 15-25%. In addition to the production of high-speed steel by smelting, there are also powder metallurgical high-speed steels, which avoid the segregation of carbides caused by the smelting method to cause mechanical properties and heat treatment deformation.
The cemented carbide is sintered with cobalt or other bonding metals using powder metallurgy technology with tungsten carbide as the main body, and its tungsten content is generally more than 80%.
Simply put, all alloys with a hardness exceeding HRC65 can be EPNW Milling Insert called cemented carbide, so tungsten steel belongs to cemented carbide; but strictly speaking, cemented carbide is not necessarily tungsten steel.
Are you looking to elevate your drilling operations to a whole new level of precision, efficiency, and longevity? Look no further than carbide drilling inserts, the cutting-edge technology that's transforming the world of metalworking and beyond. In this post, we'll delve into the benefits and advantages of using carbide drilling inserts, showcasing why they are the go-to choice for professionals in the industry.
What Are Carbide Drilling Inserts?
Carbide drilling inserts are specially designed cutting tools used in various drilling applications. They are made from tungsten carbide, a high-strength material renowned for its LNMU Insert exceptional hardness and wear resistance. These inserts feature carefully engineered geometries and cutting edges, allowing them to excel in drilling tasks across a wide range of materials, including steel, stainless steel, cast iron, and exotic alloys.
Advantages of Carbide Drilling Inserts:
Unmatched Durability: Carbide is renowned for its hardness, making carbide drilling inserts incredibly durable. They can withstand high-speed drilling and heavy workloads, ensuring longevity and minimizing tool replacement costs.
Precision Engineering: Carbide inserts are precision-engineered for accuracy. Their consistent cutting geometry results in precise hole dimensions, reducing the need for secondary finishing operations.
Enhanced Productivity: Carbide inserts enable high-speed drilling, WNMG Insert reducing cycle times and boosting overall productivity. Their exceptional chip control and cutting-edge designs result in smoother drilling processes.
Versatility: Carbide drilling inserts can handle a wide variety of materials, making them a versatile choice for machining different workpieces. Whether you're drilling through stainless steel, cast iron, or even heat-resistant alloys, carbide inserts can handle the challenge.
Cost-Efficiency: While carbide inserts may have a higher upfront cost compared to traditional tools, their longevity and efficiency significantly reduce tool replacement and downtime expenses, making them a cost-effective investment in the long run.
Reduced Heat Generation: Carbide's excellent heat resistance means that these inserts generate less heat during drilling, reducing the risk of workpiece deformation and ensuring consistent hole quality.
Carbide drilling inserts have revolutionized the world of drilling and machining. Their unparalleled durability, precision, and versatility make them an essential tool for professionals across various industries. By investing in carbide drilling inserts, you're not only ensuring superior drilling performance but also optimizing your operations for efficiency and cost-effectiveness.
Experience the future of drilling technology with carbide drilling inserts, and unlock the potential to take your projects to new heights of precision and productivity.
A carbide saw blades is generally a steel saw blade that has had either tungsten or titanium carbide teeth inset into the steel as cutting teeth. The saw tips are normally braised to the steel. The carbide saw tips take a good edge and are far more durable than would be steel teeth.
Carbide is also quite hard and can be used to cut carbon steel if a properly designed and supported cutting edge is used. Carbide saw tips require diamond abrasive for sharpening.
Carbide cutting edges are also used on some drill bits, router Cutting Carbide Inserts bits, planer blades, milling machine cutters and shaper cutters.
Tungsten carbide is a sintered metallurgical product of powder form. It is manufactured in vacuum or Hydrogen reduction furnace with refractory Tungsten material (WC) micron powder as the main ingredient and Cobalt (Co), Nickel (Ni) or Molybdenum (Mo) as the binder.
Tungsten carbide has many excellent characteristics such as high hardness and strength, good wear and corrosion resistance Carbide Stainless Steel Inserts and salient stability under high temperature (even at 500 ºC it is essentially unchanged and at 1000 ºC it is still of high hardness). It can be used to cut cast iron, nonferrous metals, plastics, chemical fiber, stainless steel and high Manganese steel, etc., and make drilling tools, mining tools, wear parts, precision bearings, nozzles and metal Carbide Grooving Inserts molds, etc..
